BULK MATERIAL PROPERTIES REFERENCE
Properties of 40 common bulk materials
A searchable, filterable reference for the bulk-material properties you need at every step of conveyor design — density, angle of repose, recommended surcharge angle, and abrasiveness class. Use the search box to jump to a material, or filter by abrasiveness to scope idler and cover-compound selection.
| Material | Density (kg/m³) | Repose angle (°) | Surcharge (°) | Abrasiveness |
|---|---|---|---|---|
| Alumina | 1040 | 22 | 10 | Very High |
| Anthracite coal | 945 | 27 | 15 | Low |
| Ash, dry | 560 | 38 | 20 | High |
| Ash, wet | 800 | 50 | 25 | High |
| Barite | 2880 | 40 | 22 | Medium |
| Bauxite (mine run) | 1360 | 31 | 18 | Very High |
| Bituminous coal, sized | 800 | 35 | 18 | Low |
| Cement, clinker | 1360 | 33 | 18 | Very High |
| Cement, Portland | 1500 | 39 | 20 | Medium |
| Clay, dry fine | 1700 | 35 | 20 | Medium |
| Clay, wet | 1750 | 45 | 25 | Medium |
| Coke, breeze | 400 | 30 | 18 | Medium |
| Concrete, wet mix | 2080 | 0 | 0 | Medium |
| Copper ore | 2080 | 45 | 25 | Very High |
| Fly ash | 880 | 42 | 22 | High |
| Granite, crushed | 1520 | 35 | 20 | Very High |
| Gravel, dry | 1700 | 35 | 18 | Very High |
| Gypsum, lumpy | 1440 | 38 | 20 | Medium |
| Iron ore, crushed | 2400 | 35 | 22 | Very High |
| Iron ore, pellets | 2080 | 30 | 18 | Very High |
| Lime, ground | 960 | 43 | 22 | Medium |
| Limestone, crushed | 1440 | 38 | 20 | High |
| Manganese ore | 2080 | 39 | 22 | Very High |
| Phosphate rock | 1280 | 26 | 15 | High |
| Potash, mine run | 1120 | 35 | 20 | Medium |
| Quartz, crushed | 1440 | 30 | 18 | Very High |
| Rice, hulled | 800 | 31 | 15 | Low |
| Salt, common dry coarse | 1040 | 32 | 18 | Medium |
| Sand, dry | 1600 | 30 | 18 | Very High |
| Sand, foundry | 1440 | 35 | 20 | Very High |
| Sand, wet | 1920 | 45 | 25 | Very High |
| Sinter, mill scale | 2400 | 35 | 22 | Very High |
| Slag, blast furnace, crushed | 1680 | 35 | 20 | Very High |
| Soda ash, light | 480 | 37 | 22 | Medium |
| Sugar, granulated | 800 | 30 | 18 | Low |
| Sulfur, lumpy | 1280 | 30 | 18 | Low |
| Taconite, pellets | 2080 | 30 | 18 | Very High |
| Wheat | 770 | 28 | 12 | Low |
| Wood chips | 240 | 45 | 25 | Low |
| Zinc ore, crushed | 2480 | 38 | 22 | High |
Have a material that's not in this list? Send us a sample analysis.
Talk to an engineerHow to use this reference
Density drives belt-width and motor-power sizing. The values listed are bulk densities (loose, freshly piled). For wet, compacted, or briquetted material, expect ±20 % from these numbers — always confirm against a site sample.
Angle of repose is the static slope a freshly piled material takes. Surcharge angle is what you should use for conveyor cross-section sizing — typically 5–10° below the angle of repose because the belt's motion knocks down the highest peaks of the pile.
Abrasiveness sets idler shell thickness, lagging selection and skirt-board lining. Low-abrasion materials (coal, grain) can run on standard rubber covers; Very High class (iron ore, sand, slag) needs ceramic-lagged pulleys, hardened idler shells and frequent inspection.
Abrasiveness class — what it changes
How the material's abrasiveness class drives selection of covers, lagging and idler shells.
| Class | Belt cover | Pulley lagging | Idler choice |
|---|---|---|---|
| Low | Standard rubber, grade M or N | Plain rubber 10 mm | Steel shell, standard wall |
| Medium | Grade M, thicker top cover | Diamond rubber 12 mm | Steel shell, +1 mm wall |
| High | Grade H, abrasion-resistant | Diamond rubber 15 mm | Hardened steel shell |
| Very High | Grade Y or D, thick cover | Ceramic-faced 18 mm | Hardened or ceramic-lined shell |
Using bulk material data correctly
- Treating the density value as fixed. Moisture content can shift bulk density by ±20 %. Always cross-check against a representative site sample before final sizing.
- Confusing repose angle with surcharge angle. Use the surcharge column for cross-section sizing — it is the practical limit for a moving belt, not a static pile.
- Assuming abrasiveness drives only belt cover choice. It also drives idler shell hardness, pulley lagging type, skirt-board lining, and chute liner specification — design holistically.
- Using these numbers for non-CEMA sources without conversion. Some European tables list dry-poured density; others give compacted; some list specific gravity (×1000 for kg/m³).
- Ignoring lump-size effect. Two materials with the same bulk density can behave very differently if one is fine (sand) and the other is lumpy (crushed stone) — surcharge angle and belt-width minimum follow lump size, not density.
Need a material we haven't listed?
If you handle a material not in this 40-entry list — or if your site sample differs from catalogue values — BisonConvey can run a free bulk-properties analysis and incorporate it into a verified conveyor design. Send us a 1 kg sample and the basic conveyor parameters.
Request a material analysisOther engineering tools
- 01
Belt Length Calculator
Geometric belt length around two pulleys, with optional incline correction. For sizing replacement belts and splice planning.
- 02
Belt Tension Calculator
Effective tension Te, drive power, and T1 / T2 from the CEMA simplified formula and Eytelwein capstan equation. For motor and belt strength selection.
- 03
Belt Speed Calculator
Belt linear speed from drum diameter and RPM, with drive-train helper for motor + gearbox. Includes industry typical-speed reference.
- 04
Belt Capacity Calculator
Mass and volumetric throughput from belt width, speed, density, trough and surcharge angles. CEMA equivalent-area method with 15-material density reference.
- 05
Pulley Diameter Calculator
Minimum drum diameters for drive, bend, and snub pulleys per DIN 22101. Supports fabric (EP) and steel-cord (ST) belt classes with full utilization-group matrix.
- 06
Belt Sag Calculator
Belt sag and percentage between idlers from idler spacing, belt mass, material loading and tension. Built-in PASS / CAUTION / EXCESSIVE verdict.
- 07
Incline Angle Calculator
Conveyor incline from lift and length, plus belt-type recommendation (smooth, cleated, or sidewall) for 20 bulk materials with CEMA-aligned angle limits.
- 08
Motor Power Calculator
Drive motor sizing from capacity, length, lift and belt speed. Returns Te, mechanical power, shaft power, and the next standard IEC motor size.
- 09
CEMA Idler Class Selector
CEMA idler class (A–E) and roll diameter from belt width, speed, material density, and lump size. Auto-bumps class for high speed or large lumps.
- 10
Belt Width Calculator
Minimum and recommended standard belt width from required capacity, speed, density and trough geometry. CEMA equivalent-area method.
